Robolution Pro

Cutting miters with the saw blade and the waterjet, Robolution Pro can handle everything from inside corner miters to complex arcs efficiently, while nesting pieces to save material and dramatically reduce downstream labor costs.

Why Choose the Robolution Pro

Robolution Pro
Robolution Pro

Overview

The Robolution Pro is the fastest, most capable precision cutting system in the industry.

Cutting miters with the saw blade and the waterjet, Robolution Pro can handle everything from inside corner miters to complex arcs efficiently, while nesting pieces to save material and dramatically reduce downstream labor costs.

The powerful 26-HP VFD-driven saw and 60k PSI waterjet can cut quartzite, ultra-compact slabs, and porcelains with ease. The system can even handle variations in material thickness or warpage with BACA Systems’ adaptive cutting technology to produce perfect miter joints.

Robolution Pro can be upgraded to add a second cutting table in the future, optimizing your investment, as your business grows.

  • Minimal maintenance
  • Small footprint
  • PC-based software
  • Upgradeable to 2nd table

Key Features

Features & Benefits

Saw Blade and Waterjet Mitering

Robolution Pro performs miter cuts with both the saw blade and the waterjet, allowing the system to cut inside miter corners with ease. With simple, accurate calibration between the saw blade and the waterjet, miter cuts can be accurately transitioned between blade and waterjet, dramatically reducing downstream labor and manual finishing. The Robolution Pro also compensates for variations in material thickness and warpage with BACA Systems' adaptive cutting technology, to produce perfect miter joints with tight glue lines.

Lowest Cost of Operation

Robolution Pro utilizes the accurate and rigid KUKA KR 210 robot, which requires no daily maintenance, maximizing production uptime for the system. The first scheduled maintenance for the robot is a simple oil change after 5 years or 10,000 hours of operation. Compared with gantry sawjet solutions that need lubrication and maintenance weekly, Robolution Pro users have far less downtime and cost to maintain their equipment. With over 600 robotic cutting systems in service, BACA Systems has a proven track record of providing reliable, easy to use cutting solutions that require minimal maintenance. Through our Customer Care Center, customers receive Legendary Customer Support, whether over the phone, with online access, or technical personnel at your site.

Powerful Cutting Technology

Equipped with a powerful 26-HP saw and standard variable frequency drive (VFD), Robolution Pro excels at processing materials such as quartzite, ultra-compact slabs, and porcelains. The VFD provides the ability to control the RPM of the saw blade, allowing cut parameters to be optimized for each material type that is processed. Robolution Pro utilizes the reliable, low-cost H2O Jet waterjet, cutting at 60k PSI, to provide a superior waterjet stream for sharp, clean cuts. For fabricators that need extra cutting speed, the system is available with an optional 90k PSI pump, allowing waterjet cuts to be processed twice as fast.

Maximize Profitability

Adding a Robolution Pro to your fabrication process is the #1 way to increase profitability by reducing material cost by 10% to 15% through maximizing slab yield. In addition, Robolution Pro reduces the amount of downstream processing by reducing up to 4 hours of work on every slab completing all arc cuts, radius cuts, sink openings and faucet holes during the sawing process thereby reducing up to 4 hours of work on every slab. With an average cut time between 15-20 minutes per slab, you can let the saw complete 90% of your work.

Unrivaled Reliability

Robolution Pro features a robotic motion system with gears and bearings that are completely sealed and designed to perform in extremely harsh environments. Gantry-based rack-and-pinion based sawjets utilize ball screws, rack and pinion gears, and bearings that are regularly exposed to silica dust, garnet, water, and other contaminants. Way covers on gantry-based sawjets aren’t sealed and can’t protect these components from wear and degradation due to exposure to the stone shop environment. As a result, these components are constantly wearing, and the tolerances of the equipment become less precise over time. In addition, it’s not a question of IF the gantry-based components will fail, but WHEN they will fail, resulting in unplanned downtime, lost production and revenue, and expensive repair costs to replace the failed parts. Robolution Pro customers don’t face these issues, as all drives are completely sealed, and precision is consistent from day one.

Value Today and In the Future

Investing in a single-table system allows fabricators to immediately start saving on material by allowing pieces to be nested closely together, and reduce downstream labor by performing more cuts in the sawing station. Robolution Pro can be upgraded to add a second cutting table in the future, doubling production by allowing loading and unloading in one station while the robot is cutting in the opposite station. This allows the system to be cutting constantly, producing more countertops on the system each hour. Since gantry-based solutions cannot be upgraded, the only way to increase their production is to purchase another machine. Robolution Pro customers who add a second table dramatically reduce the capital equipment investment as compared to purchasing a second gantry machine.

Revolutionary Robotic Sawjet Technology

The Robolution Pro is the fastest, most capable precision cutting system in the industry. Cutting miters with the saw blade and the waterjet, it can handle everything from inside corner miters to complex arcs efficiently, while nesting pieces to save material, and dramatically reduce downstream labor costs.

The powerful 26-HP VFD-driven saw and 60k PSI waterjet can cut quartzite, ultra-compact slabs, and porcelains with ease. The system can even handle variations in material thickness or warpage, with BACA Systems’ adaptive cutting technology, to produce perfect miter joints.

With the largest cutting table in the industry, Robolution Pro can be upgraded to add a second cutting table in the future, optimizing your investment, as your business grows.

Waterjet Made Easy

We understand – you want to concentrate on your business. The WaterJet Made Easy maintenance program allows intensifier maintenance to be completed to the highest standards in the industry by BACA Systems trained technical staff, freeing you from machine maintenance.

Waterjet Made Easy

Specifications

Power

  • 480V, 3 PHASE, 80 AMPS (Robot)
  • 480V, 3 PHASE, 100 AMPS (Pump)

Water

  • 4 GPM @ 40 PSI (WaterJet)
  • 5 GPM @ 35 PSI (Saw Water)
  • 2-4 GPM @ 35 PSI (Pump Cooling)

*50 PSI, 12 GPM optimal.

Air

  • 5 CFM @ 85-100 PSI (Robot)
  • 3 CFM @ 60-100 PSI (Garnet System)

Legendary Customer Support

In-House Training

Our dedicated training area and web lab allows users to take concepts learned in the classroom to real-world application by processing real jobs as part of their training.

Phone Support

Our technicians are trained on all aspects of the equipment to better assist users with questions. They are also process experts, helping new users learn best practices for processing various materials.

Remote Support

Remote access to the system allows our technicians to quickly diagnose issues and resolve them to get customers back in production with minimal downtime.

WaterJet Service

BACA Systems has options to assist customers with keeping their machines running optimally. Service include onsite support, high-pressure system exchange services, and remote troubleshooting.

Onsite Support

Our factory-trained technicians are available for travel to customer sites to assist with repairs, system maintenance, service for waterjet pumps, and additional training.

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GOING DIGITAL FABRICATION SEMINARDecember 7, 2022

Powhatan, VA

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