PURE FILTRATION systems were designed specifically for the harsh stone environment. The systems use active water separation and a series of gravity settling tanks/weirs to remove stone particles from water. These systems offer exceptional dependability with minimal upkeep. Pure Systems come in customizable options, spanning 80 GPM, 120 GPM, 240 GPM, and 320 GPM.
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Dirty water from the manufacturing process enters the Floor Flumes (trenches) and gravity flows the water into the pit. Water is directed into the pit providing a capture point to enter the pit. Minimum recommended pit size is 5’D x 5’W x 5’L with 12” deep trench flume. Pit and trenching are provided by the customer and is required prior to system installation.
Lobster Pot flume screen is the first line of defense to protect the pit pump from unintentionally sucking debris into the pump causing damage to the recycling system.
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Keeping the pit pump ABOVE the water pit allows for the pump to be a more reliable and robust solution to draw the water out of the pit and into the recycling system rather than using a submersible pump which has the tendency to regularly fail by keeping it under water.
A PVC pit sweeper is installed in the pit to keep particles suspended and swept toward pump suction for removal. The pit sweeper is strategically designed for easy removal for cleaning when maintenance is required. Pit sweeping removes the need to drain the pit water and shovel or vacuum out settled mud and debris, saving money and labor costs
Water from the pit is pumped into the centrifugal separator where all particles larger than 70-micron are removed from the water. Waste is deposited into hopper with removable bag for easy disposal. Water processed by the separator is sent to the pit sweeper and Hydrocyclones for further processing to 10-micron. The waste particles are deposited into a Sludge Hopper with removable bag, which overflows into a Settling Weir with removable bag, finally overflowing back to the pit.
Water enters a series of Hydro-cyclones and is filtered down to approximately 10 microns. Solids are continuously purged into the Sludge Hopper. Clean fluid is delivered to the Gray Water Holding Tank.
The Sludge Hopper collects the sludge discharge from Hydro-Cyclones into a removable bag with four lifting straps. The excess fluid from the hopper overflows back into the pit.
A patented over-under settling bag, captures overflow water from the sludge hopper and further removes the solids. Excess water overflows into the flume back to the pit.
Before entering the Gray Water Holding Tank, the Wizard automatically injects coagulant settling agent into the gray water return line to enhance the settlement of the “fluff” inside the gray water holding tank.
A conical bottom tank stores the 10 micron gray water. The conical bottom allows for the easy settlement of the “fluff”. The “fluff” can either be manually purged or automatically removed by the AUTO PURGE valve.
The pneumatic valve is operated by a preset controller to purge the conical tank throughout the day. The fine sediment is collected in a separate sludge hopper with a disposable bag. Excess water from the sludge hopper then overflows into the pit.
Mounted to the Holding Tank, with an ozone dispersion stone suspended inside. Ozone will help eliminate bacteria, algae, and odor from forming inside the tank.
A Heavy-Duty Horizontal Pump will deliver gray water from the Holding Tank throughout the shop at the required flow of 75psi.
For applications that require “Crystal Clear. 0.75-micron water”, a Quad Hurricane Filtration System converts 25GPM from gray water to Crystal Clear. Quad Filters can be added onto existing Pure Filtration systems in the future.
Cyclonic separation constantly provides 10-micron grey water to the entire shop. The BACA Pure pumps dirty water from the pit thru the Cyclonic Separator and delivers to a conical holding tank to be pumped at 75 psi on demand to shop. Mud greater than 10-micron is deposited in bags for easy disposal.
A High horsepower, low RPM, Horizontal Seal-less pump and bearing unit is Suspended over the pit on I-beams. Only the impeller is under water. Pumps last years, not months like submersible pumps.
Our unique Lobster Pot keeps debris from entering the pit thru the trenches. This feature keeps debris from being sucked into the pump impeller or blocking the pump suction screen.
Our custom-built Pit Sweeper keeps the dirty pit water agitated. This feature eliminates the need to shovel, or vacuum settled mud in the pit, decreasing down time and saving money.
The Wizard Coagulant dosing system automatically injects the coagulant mix into the system at the prescribed amount, eliminating over or under dosing. Coagulant increases fine particle separation, allowing particles less than 10-microns to be purged from the conical tank.
High water pressure increases tool life and makes wash down easier. Starting at 75 PSI allows the Hurricane filters to collect 10-micron and finer particles, offering crystal-clear water, without alarming machines low water pressure sensors.
Our unique Corona discharge Ozone Generator helps reduce bacteria, algae growth, and odors from forming in the Conical Holding tank.
Hurricane Filtration systems using cleanable and reusable pleated cartridge filters deliver 0.75-micron Crystal Clear water on demand. Hurricane filtration systems eliminate the need for municipal or well water for CNC Router spindles and hand polish needs. An automatic filter cleaning station is available to make cleaning the cartridges fast and easy.
The BACA Pure Cyclonic Filtration System is built and installed to fit your individual allocated shop floor space. The Pit pump, Separator, and tank are connected by hose, making for clean custom installations.
The SWF3" & SWF 4" Pure Filtration systems can be upgraded in the future to add more Grey Water capacity for a fraction of the cost of purchasing a new filtration system.
The SWF3" system can be upgraded from 80 GPM to: 120GPM or 160 GPM
The SWF4" system can be upgraded from 200 GPM to any of the following sizes: 240 GPM, 280 GPM or 320 GPM.
80 GPM
80 GPM
120 GPM
160 GPM
1,000-Gallons
1,500-Gallons
1,500-Gallons
1,500-Gallons
10 HP
10 HP
10 HP
10 HP
7.5 HP
7.5 HP
10 HP
15 HP
460 volt, 3-phase, 25 FLA
230 volt, 3-phase, 46 FLA
460 volt, 3-phase, 25 FLA
230 volt, 3-phase, 46 FLA
460 volt, 3-phase, 28 FLA
230 volt, 3-phase, 52 FLA
460 volt, 3-phase, 36 FLA
230 volt, 3-phase, 68 FLA
N/A
65 PSI @ 2 cfm
65 PSI @ 2 cfm
65 PSI @ 2 cfm
200 GPM
240 GPM
280 GPM
320 GPM
2,600-Gallons
2,600-Gallons
2,600-Gallons
2,600-Gallons
20 HP
20 HP
25 HP
25 HP
15 HP
20 HP
20 HP
25 HP
460 volt, 3-phase, 44 FLA
230 volt, 3-phase, 84 FLA
460 volt, 3-phase, 52 FLA
230 volt, 3-phase, 100 FLA
460 volt, 3-phase, 57 FLA
230 volt, 3-phase, 104 FLA
460 volt, 3-phase, 57 FLA
230 volt, 3-phase, 108 FLA
65 PSI @ 2 cfm
65 PSI @ 2 cfm
65 PSI @ 2 cfm
65 PSI @ 2 cfm
Our dedicated training area and web lab allows users to take concepts learned in the classroom to real world application by processing real jobs as part of their training.
Our technicians are trained on all aspects of the equipment to better assist users with questions. They are also process experts, helping new users learn best practices for processing various materials.
Remote access to the system allows our technicians to quickly diagnose issues and resolve them to get customers back in production with minimal downtime.
BACA Systems has options to assist customers with keeping their machines running optimally. Service include on-site support, high-pressure exchange services, and remote troubleshooting.
Our factory trained technicians are available for travel to customer sites to assist with repairs, system maintenance, service for waterjet pumps, and additional training.
Plan your visit today, and see how BACA Systems' can maximize your profitability.