Water filtration is essential for stone fabricators to maintain the efficiency and longevity of their cutting equipment. High-quality water filtration systems prevent sludge and debris buildup, which can cause wear and tear on machinery and compromise cutting precision. By ensuring clean water, fabricators can avoid costly repairs, reduce downtime, and achieve more accurate cuts. Additionally, effective water filtration supports a sustainable operation by recycling and reusing water, which minimizes waste and reduces environmental impact. Investing in robust water filtration not only enhances equipment performance but also contributes to a cleaner, safer work environment.
PURE FILTRATION Water Systems
PURE FILTRATION systems are engineered specifically for the demanding conditions of stone fabrication environments. These advanced systems utilize active water separation technology along with a series of gravity settling tanks and weirs to efficiently remove stone particles from the water. Known for their exceptional reliability and low maintenance requirements, PURE FILTRATION systems are available in customizable flow rates of 80 GPM, 120 GPM, 240 GPM, and 320 GPM. Investing in a PURE FILTRATION system ensures optimal water quality, prolongs equipment life, and enhances overall operational efficiency in stone processing facilities.
Components of a BACA PURE FILTRATION System
Floor Flume & Pit
Dirty water from the manufacturing process flows into a pit via floor flumes. The minimum pit size is 5’ D x 5’ W x 5’ L with a 12” deep trench. The pit and trench must be provided by the customer before system installation.
Lobster Pot Flume Screen
The Lobster Pot screen protects the pit pump from debris, preventing damage. One screen is included with each system, with additional screens available for multiple pit entries. It attaches to the pit or concrete wall.
Pit Pump Mounted on I-Beams
The pit pump is mounted above the water to enhance reliability and reduce failures compared to submersible pumps. This setup ensures effective water extraction and system performance.
Pit Sweeper Package
The PVC pit sweeper keeps particles suspended and directs them to the pump for removal. This feature simplifies maintenance by eliminating the need to drain the pit, saving time and labor costs.
Cyclone Filtration System
The centrifugal separator removes particles larger than 70 microns from the water. The waste is collected in a removable bag and the processed water is further filtered to 10 microns and returned to the pit.
Hydro-Cyclones
Water is filtered to approximately 10 microns using hydro-cyclones. Solids are purged into a Sludge Hopper, and clean water is sent to the Gray Water Holding Tank. Each hydro-cyclone processes 20 GPM.
Sludge Hopper
The hopper collects sludge from the hydro-cyclones in a removable bag. Excess fluid overflows back into the pit and a stainless-steel baffle prevents solid migration.
Settling Weir
The weir captures overflow from the sludge hopper with a patented settling bag, removing additional solids before water returns to the pit.
Wizard Coagulant System
This system automatically injects a coagulant into the gray water to enhance the settlement of particles before the water reaches the Gray Water Holding Tank.
Gray Water Holding Tank
This tank stores 10-micron gray water with a conical bottom for easy settlement of particles. The tank can be manually or automatically purged.
Auto Purge
A pneumatic valve automatically purges the conical tank throughout the day, collecting sediment in a separate sludge hopper. Excess water from the hopper returns to the pit.
Ozone Generator
The generator is mounted on the holding tank and uses ozone to eliminate bacteria, algae, and odors, ensuring cleaner water.
Gray Water Delivery Pump
A heavy-duty pump delivers gray water from the holding tank at 75 psi, with a silicon carbide seal and protective features like a minimum flow dump line.
Hurricane Quad Filter (Optional)
The Quad Hurricane Filtration System processes 25 GPM of gray water for “Crystal Clear” 0.75-micron water. This filter can be added to existing PURE FILTRATION systems.
Benefits of Recycling Water for Stone Fabricators
Implementing a water filtration system in stone fabrication provides numerous advantages. First, it reduces costs by recycling and reusing water, leading to significant savings on water bills. Additionally, these systems ensure that machinery operates with the correct volume and pressure of clean water, which is essential for maintaining optimal performance. Using filtered water also improves the quality of the stone polish and extends the longevity of the equipment by reducing wear and tear. Moreover, water filtration systems are eco-friendly, promoting sustainability by minimizing waste and conserving resources. Overall, investing in a water filtration system not only boosts operational efficiency but also supports environmentally responsible practices.
See the Benefits of the PURE FILTRATION System
Are you interested in learning more? BACA Systems will fly you directly to our headquarters in Lake Orion, MI, with no obligation to purchase. While you’re at our facility, we’ll provide live demonstrations of our solutions, including our PURE FILTRATION System, and you’ll have the opportunity to visit a few local fabrication shops in Michigan to learn more about how they’re benefitting from our equipment. The entire Fly to Detroit program is typically only one business day, depending on direct flights. Visit our website to learn more about this program, or contact us today with questions or to request a quote.